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Technical Specifications

Optional Auto Feeder For Job
Pre Wash Zone
Pre Heating Zone
Heating Zone
Soaking Zong
Oil Quenching
Post Wash & Drying Zone
Tempering
1. Preheat Zone
  • Initial heating zone to gradually raise the temperature of the materials.
2. High-Temperature Zone
  • Main heating zone where the materials reach the desired temperature for the heat treatment process.
3. Soaking Zone
  • To Maintain The Same Temperature
4. Cooling Zone
  • Zone for controlled cooling of the materials after heat treatment.
5. Safety Features
  • Overtemperature Protection: Safety interlocks and alarms to prevent overheating.
  • Emergency Shutdown: Manual emergency stop button for immediate shutdown in case of emergencies.
  • Cooling System: External cooling system to maintain safe operating temperatures of the furnace components.
6. Heating Elements
  • Electric Resistance Heating: Nichrome or Kanthal heating elements provide precise and uniform heating throughout the furnace.
  • Heating Control: PID temperature control system with thermocouples for accurate temperature monitoring and adjustment.
7. Conveyor System
  • Sensor For Conveyor Movement
  • Drive System: Variable speed motor and gearbox for precise control of belt speed.
  • Tensioning System: Automatic tensioning system to maintain proper belt tension and alignment.
  • Mesh Belt: Made of high-temperature resistant alloy, the mesh belt carries the materials through the furnace.
8. Dimensions
  • Customizable based on production requirements.
9. Output
  • 50 Kgs To 1000 Kgs / Hr

Continuous Mesh Belt Furnace: Achieve High-Volume Heat Treating Efficiency

A continuous mesh belt furnace is used for processes such as sintering, brazing, annealing, and heat treatment of materials in a constant manner.
As the name suggests, it utilizes a continuously moving mesh belt made of heat-resistant material such as stainless steel.

The belt continuously moves through the furnace chamber to transport parts through various temperature zones for controlled heating and processing. This furnace is divided into multiple heating zones, each with its own temperature control. This allows for precise control over the heating process.

If you're looking for a high-volume, efficient heat-treating solution, a continuous mesh belt furnace from Vibrant Thermal Engineering might be the ideal choice. Our furnaces offer precise temperature control and consistent processing to meet the demands of modern industrial environments. We are one of the top Continuous Mesh Belt Furnace Manufacturers in India, offering a wide range of customization options for our furnaces.
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Salient Features Of Continuous Mesh Belt Furnace

01. Muffle and Muffle less design
02. Less moving parts Hence less maintenance
03. Optimal Heat energy utilization. Entrance side flue stack, Ensures maximum utilization of the gas
04. Water jet spray ensures the max level of cleaning in post washing
05. Belt type oil skimmer ensures the cleaner water tank in washing machines
06. Horizontal mounted radiant tubes, less carbon deposition inside the radiant tubes
07. Uniform Heat distribution in the entire chamber to get high temperature accuracy
08. Optimal Carrier gas distribution by the RC Fan
09. Water Cooled bearing for the RC fan hence trouble free operation
10. Less thermal mass insulation, Less heat storage higher heat energy conservation
11. Ni Cr wire used with optimum surface load hence longer heating element life
12. Heat resistive Centrifugal casted radiant tubes which give longer life of heating element
13.Higher dense and lower weight of Mesh belt optimal in thermal mass, less distortion and less probability of mesh wear longer life of belt
14. Larger quantity of quenching oil ensures larger heat dissipation and lesser distortion of jobs
15.Oil Curtain prevents the fumes entry inside the Heating chamber, clean possible atmosphere in side the furnace chamber
16. Plate type heat exchangers ensures faster cooling of the oil
17. Ring Burner ensures proper burning of exhaust gases less pollution.
18.Complete Automated Cycle
19.Minimum Man power
20. Ease of operation
21. Advance safety Measures
22. Complete Data Recording
23. Strong R&D Team & Knowledge for Product Development

VIBRANT THERMAL ENGINEERING

We are a renowned furnace technocrat with ISO 9001-2015 furnace manufacturing unit certified by the TUV. A Qualified team of Design, Manufacturing & Site Services to meet customer expectations.
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Features Of Continuous Mesh Belt Furnace

01. Uniform heating
04. Continuous operation
07. Adjustable temperature control
02. Minimal heat loss
05. Versatile conveyor speed
08. Controlled atmosphere capability
03. Robust construction
06. Efficient energy consumption

Various Applications Of Continuous Mesh Belt Furnace

Sintering
Drying
Annealing
Brazing
Tempering
Preheating
Stress relieving
Surface treatment
Hardening And Noramalizing
Annealing And ISO- Thermal Annealing

Component Heat Treated

01. Aerospace Components
04. Casting
07. Gears
10. Textile Rings
02. Aluminum
05. Versatile conveyor speed
08. Stainless Steels
11. Textile Components
03. Bearings
06.Fasteners
09. Steel
12. Needles & Pins

The Most Reliable Source for Continuous Mesh Belt Furnaces

Our brand is recognized worldwide for its comprehensive range of belt furnaces. We specialize in manufacturing, supplying, and exporting finely crafted, custom-designed furnaces to meet the unique requirements of clients across the globe. Renowned as premier continuous mesh belt furnace suppliers in India, we've earned a distinguished reputation for excellence.

Our team of experienced engineers will work closely with you to design a furnace that perfectly meets your specific needs. In addition to our superior products, we also provide exceptional customer support. Our team is here to assist you with every step of the process, from initial consultation to installation and ongoing maintenance.

Contact us today to learn more about how our continuous mesh belt furnaces can help you achieve your production goals.
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(+91) 94-440-63455
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