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Salient Features Offered by Vibrant:

Manufacturing and servicing of all type of Heat treatment furnaces.

100% ceramic fibre modular lining system for maintenance free operation.

Offering most energy efficient burner and combustion system manufactured by North American, Hamworthy, Pyronic, Wesman, , Bloom, Hauck, Kromschroder, Continental and Eclipse burner, operating with LPG / Natural gas, LDO, LSHS, HSD.

Nichrome 80/20 heating elements will be held together using nichrome 80/20 grade 10swg hooks. High alumina ceramic washers will be used in the top and bottom of the corrugation to prevent slippage of heating elements. The end terminal will be made of AISI 310 grade rods in the hot zone portion and AISI 304 grade in the cold zone near the shell. The rods will be fitted using a syndanio sheet for electrical isolation.

Fibrothal lining system upto 1400 deg c. Energy saving up to 20 30% as compared to Refractory and 5 10% as compared to Conventional Ceramic Blanket insulation.

Pulse firing technology using fast acting solenoid valves operated by time proportionate PID control system to maintain the furnace temperature uniformity of +/- 5 deg c.

Automatic temperature controller and paperless recording system to record time Vs temperature curve where in the data will be stored in a computer hard disk and which can be printed in a conventional printer.

Auto and manual air/oil ratio control system with 100% stoichiometric firing.

Maximum operating temperature 1400 deg c.

Furnace automation and Industrial automation with SCADA system on turn key basis.

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Few Heat Treatment Furnaces Installed by us :
 

A 9M x 8M x 4M Bogie Hearth Heat Treatment furnace capacity 60 tons fired by oil was executed to SIMPLEX ENNG AND FOUNDRY LIMITED BHILAI, with automatic control of furnace with computerized controlling and recording system with approval of Lloyds

 

A 6M x 2.5M x 2.2 m oven with hot air generator firing with LPG automatic burner at RHI CLASIL Vizag with +/- 7 deg c

 

5 Ton Bogie Hearth Heat Treatment Furnace electrically heated with180 KW in Shaifali Steels limited Ahemedabad.

 

3 Ton Fork Arm Quenching furnace with fully automatic system fired by LPG AUTOMACTIC BURNER with approval of Lloyds in Oswal Industries Limited kalol, Ahemedabad

 

5T Bogie Hearth Heat Treatment Furnace fired by LPG with approval of Lloyds in Oswal Industries Limited kalol, Ahemedabad.

 

1T Box Type Furnace electrically heated 40 KW in +/- 5 deg c in Vishva vishal engineering Limited Bhilai.

 

A 4.5M x 2.5M x 1.75 m electrically heated oven in Vishva vishal engineering Limited Bhilai, with uniformity +/- 7 deg c

 

Highly Fuel efficient Burner in Steel cast Limited Bhavnagar Gujarat.

 

Servicing of continuous Rotary Drier in Norton Grindwell Limited (Saint Gobain group of company Renugunta, Andhra Pradesh.

 

Instrumentation system in B.S.B & safety System Chennai A group of Sanmar Limited, Chennai.

 

Continuous Mesh belt Furnace 40 Kg/Hr with endo gas generator for needle and automobile parts in Precision Heat Treaters & Engineers India Limited in Coimbatore Tamlnadu.

 

3 Ton Fork Arm Quenching furnace with fully automatic system fired by oil in Nitin Casting Limited, Silvassa.

 

Shell baking Furnace with double door system in Tamboli casting Limited Bhavnagar Gujarat.

 

300 Kgs Fork arm quenching furnace with electrically heated 36 KW in Tamboli casting Limited Bhavnagar Gujarat.

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300 Kgs Fork arm quenching furnace with electrically heated 36 KW in Investment & Precision Castings Limited Bhavnagar Gujarat.

 

Continuous Rotary Hearth Furnace 0f Diameter of 3.7M fired by oil in Tamboli casting Limited Bhavnagar Gujarat.

 

Continuous Rotary Hearth Furnace 0f Diameter of 3.7M fired by oil in Investment & Precision casting Limited Bhavnagar Gujarat.

 

1000 kgs Gas carburizing Furnace fired by oil in Sai deepa rock drills. Secundrabad, Andhra Pradesh.

 

250 Kgs Box Type Furnace electrically heated with +/- 5 deg c in Elforge Limite Chennai.

 

Renovation of continuous mesh belt furnace Needle Industries Limited Ooty, TamilNadu.

 

Renovation of continuous mesh belt furnace for Brazing Wichitra Automobiles Limited (TVS group) Chennai

 

Renovation of continuous mesh belt furnace for Blade heating in Hindustan Pencils Limited Silvassa.

 

Renovation of 2 ton Electrical Furnace in Voith India Limited. Secunderabad.

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Renovation of 7 Ton, 5 Ton, and 1 Ton Bogie Hearth Heat Treatment Furnace in Peekay Steel Casting Limited, Calicut, Kerla.

 

Renovation of 5 Ton, 3Ton, and 1 Ton Bogie Hearth Heat Treatment Furnace in Sanmar Foundry and Investment Castings Trichy Tamilnadu.

 

Renovation of 4 Ton Bogie Hearth Oil fired Heat Treatment Furnace in Leader Valves Limited Jalandhar, Punjab.

 

Renovation of Shuttle Kiln Moving Kiln fixed hearth in Vishva Vishal Engineering Limited Bhilai.

 

Renovation of 5 Ton Electrical Heat Treatment Furnace with Furnace moving fixed Hearth in Craftsman Automation Coimbatore,

 

Renovation of 500 Kgs Pit type Electrical Furnace 2 Nos in Rane engine valves Chennai.

 

Renovation of 5Ton Bogie hearth furnace in Steel Cast Limited, Bhavnagar, Gujarat.

 

Renovation of Shell Baking Furnace in True Shape Precision Casting Bhavnagar Gujarat.

 

Renovation of Bio Gas Drier for food Processing Industries in Lakshmi Enterprises Namakkal, Tamil Nadu.

 

Renovation of Forging furnace in Rajeshwara Forgings Limited, Secunderabad.

 

Renovation of Pit Type Electrical furnace in Rajeshwara Forgings Limited, Secunderabad.

 

Renovation and conversion of 500 kgs Pit Type Electrical Carburizing Furnace into Oil Fired Furnace in Sai Deepa Rock Drills, Secunderabad.  

 

Automation of Kiln Transfer Cars in RHI Clasil Vizag

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